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Causes of bearing failures
2017-07-07
A bearing, like any other part, despite its rugged construction and durability in operation, has a tendency to break down. Premature bearing failure can occur for a variety of reasons. Thus, the main causes may be:
Improper installation of the bearing, namely, over-clamping of the shrinking cone coupling during rough installation,
Improper adjustment as well as geometrical defects which lead to backlash and overheating;
Bearing impurities, solid or liquid foreign particles penetrating into the bearing damage the sealing system and can cause grease leakage;
Poor lubricant quality;
Use of bearing under unacceptable loads;
Electric current flowing through the bearing.
Faults which cannot be repaired
Generally, a defective bearing should be replaced for the causes of failure described above, especially if the following fatal defects are evident on external inspection:
Chips or cracks in the rings, rolling elements, or cage;
Balls or dents in the raceway surface of the outer or inner ring;
Knocking or excessive noise in the bearing, even after it has been flushed;
Deep scratches on the raceways of the rings transverse to the movement of the rolling elements;
Clear rolling element prints on the raceways of the rings;
Chipping or flaking of the ring raceway surface;
Damaged bearing seating surfaces.
In all other cases, bearing replacement can be postponed and the faults can be repaired. But first, a diagnosis of the defective part must be performed.